PRINTING TECHNOLOGY

Tackiness of Ink: High ink tack can make it difficult for the ink to transfer from the ink duct to the rollers, requiring continuous stirring. It can also lead to increased print waste and significant variations in ink density, affecting print quality. High tack might affect ink mileage due to increased key opening and the need to run over the ink density. Severe ink fading can occur, especially when new, high-tack ink lots are running on all towers. Ink being too hard to fetch from the bucket and stir in the ink duct is a common issue with high tack. "Patchy printing" and overall high black ink density can be observed with high ink tack. Excessive Acidity of Dampening: Scumming Cause : The excessive acidity eats away at the protective coating on non-image areas of the printing plate, making them susceptible to ink adhesion. Result : Ink appears on areas where it shouldn't be, leading to a dirty or dirty background. Plate Blinding Cause: The acid damages the ink-receptive...

#  S howthrough is a common print defect that is generally found in offset lithography.  Paper opacity is responsible for this type of phenomenon while ink absorption and penetration through the paper results in the visibility of printing on the reverse side of a sheet of paper under normal lighting conditions termed as showthrough. Reasons:-   This printing problem occurs in thinner papers with less pulp to create opacity.  Less fiber makes the paper more transparent.  The main reason behind the showthrough problem is the combination of ink and paper.  Tackiness of ink and excessive acidity of dampening   #  S trikethrough is similar to the showthrough print problem where the main reason is the penetration of ink through the paper or the substrate. Generally, in porous or uncoated paper this type of problem arises because of the excessive absorbent nature of paper which allows the ink vehicle to penetrate.  Moreover it can also occur ...

  Horizontal strips on a CTP (Computer-to-Plate) printing plate can be caused by several factors: Laser Intensity Issues : If the laser intensity is not properly calibrated, it can cause uneven exposure, leading to horizontal striping. Developer Problems : Issues with the developing process, such as incorrect developer concentration or temperature, can result in uneven development of the plate. Plate Quality : Defects in the CTP plate itself, such as inconsistencies in the coating or material, can cause horizontal striping. Mechanical Issues : Problems with the CTP machine, such as misalignment or mechanical wear, can lead to uneven exposure or development. Ensuring proper calibration of the laser, maintaining the correct developer concentration and temperature, and regularly inspecting the CTP machine and plates can help prevent these issues.

 

Offset Printing: A Color Blindness Test For Printers : This is a color blindness test.  Though these pictures can tell you if you suffer from color blindness, it should not replace an actual diag...

Offset Printing: Troubleshooting Piling Problems : For the past few weeks we've had serious problems within piling on our four color web press.  We are running four units in the following o...

Offset Printing: Troubleshooting Piling Problems : For the past few weeks we've had serious problems within piling on our four color web press.  We are running four units in the following o... 

Printing Inks Ink Ingredients Ink ingredients fall into three main categories: pigment, vehicle, and modifiers/additives. Because there are so many different types of printing processes and print applications, the ingredients used in these three categories may vary widely. For example, for offset lithography, ink requires a higher degree of pigment than many other processes. This is because nearly half of the ink used in the offset process does not reach the printing surface. In direct printing methods, such as letterpress, a much higher percentage of the ink reaches the substrate. Pigment The ingredients that comprise the color of the ink are referred to as pigment. The pigments are formulated from substances that create a desired color when the substances are blended together in specific proportions. Some of these substances may be ingredients found in nature or they may be produced synthetically. The substances can be in the form of dyes, powders, liquid dispersions, or concentra...

• Printing inks dry by different mechanisms depending on the printing method.• The common methods are penetration (absorption), oxidation, setting, evaporation and polymerization. Normally the drying is a combination of above mentioned methods. • How the ink dries by different printing methods: Sheet-fed offset : : By oxidation and absorption Heatset: : By evaporation of solvent . Offset/UV-ink : Polymerization Gravure: evaporation Flexo: evaporation Drying of the Ink – Sheet-Fed Offset Printing • Sheet-fed offset inks dry by oxidation and by absorption. The ink pigment is dispersed in medium that is a mixture of oil and resin (resin dissolved into oil). The resin stays on the top of the printing ink layer and covers the surface of oxidized oil. The solvent of printing ink penetrates into the paperboard pores. The resin hardens and the surface of printed layer gets touch resistant. After the ink has set the oxidation and further on drying can begin. The ink layer gets harder and...

Preventive quality control is before-the-fact action utilizing quality control procedures to prevent problems before they occur and thus minimize downtime and waste. Quality control procedures are succesful when they are in sync with maintenance planning, continuous productivity improvement programs and business align ment strategies. Total Production – and Prepress – Maintenance (TPM) concepts integrate with those of Preventive Maintenance (PM) and Total Quality Management (TQM), aiming at zero breakdowns. Apart from any formal certification program, print consistency can largely be obtained by adherence to standards as defined in the ISO 12647, “Graphic technology – Process control for the production of half-tone colour separations, proof and production prints”. 1. Viewing Conditions The pressroom’s light levels must be high enough around the press to permit press crew to install plates, blankets and packing easily and to make press adjustments without eye strain. Having a light shi...

PRESSMAN TIPS  Packing and cylinder pressure seem to be the number one culprit in printing related problems. It is absolutely necessary for the press operator to check and maintain proper printing pressure between plate, blanket, and impression cylinders. Press manufacturers should be able to supply this valuable infor mation. Most of the time the packing information is located on a plate on the press or in the operating manual. How much pressure is too much? Most operators feel that is .004" squeeze is good, then .008" must be better, and if that doesn't work then an extra .002" - .004" will certainly help. This will without a doubt effect quality and production. Most presses should operate with .004" - .006" squeeze between cylinders. Any more than this can cause problems like dot gain, emulsification, bearing shock marks (streaks), poor register and fit to name a few. It would take several paragraphs to explain how each one of these problems ...

Surface energy is a fundamental property of solids and varies from low in plastics such as PE to high for glass and metal surfaces. Surface tension is the analogous property of liquids. For a liquid to wet the surface of a solid, its surface tension must be lower than the surface energy of the solid. The equilibrium value is known as critical surface tension (CST). Contact angles of the liquid/solid interface often are used as a measure of wetting, with lower values indicating better wetting. The phenomenon of wetting in our industry is the property of a liquid-solid system, typically water-based ink, primer, lacquer, and adhesive as applied to plastic films. Organic solvents used in solvent-based products assure good wetting of commonly used plastic films. They have surface tensions of 20-24 dynes/cm, which is well below the surface energy of packaging films such as LDPE, OPP, and PET. Almost without exception, solvent-based products lay down smoothly on packaging films — a required ...

Ink mileage is usually defined as the number of copies produced with a kilogram of ink, or more commonly quoted in the newspaper industry as the kgs of ink required to print a thousand impressions on paper. . Estimating ink mileage has always been a difficult task. This is because there are several interest ing factors that control the amount of ink required to achieve the final ink density. The factors that most influence the ink requirements are as follows: 1) Strength of the ink 2) Substrate 3) Print Density Control 4) Ink and Water Balance 5) Print coverage Strength of the ink The key factor here is the level of pigment in the final ink formulation which determines how much ink is required to achieve density. The pigment is the ingredient in the ink that either absorbs or reflects light. When ink is printed on paper, what we are trying to do is to change the light reflection off of the paper so that the reader perceives color. The pigment type has certain characteristics to ...

Digital-Positioning Water Transfer Printing Technology:- Increased standard of living brings about a new level of needs from discerning consumers today. Apart from the utilization value of a product, consumers demand the aesthetic value attached to it. This presents an opportunity to surface treatment to place a part i n this value adding role. The digital-positioning water transfer printing technology allows a plain surface of a product to be transformed immediately into colorful one. Normal printing technology only work best on flat product surface; products with irregular surfaces would encounter a high degree of production defects in printing; however with the development of Digital-positioning water transfer printing technology; challenges faced by conventional printing technology ...such as offset printing; screen printing; thermal printing could be effectively overcome. Digital-positioning water transfer printing technology is an extension of Dye-sublimation. It employs...